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Screw Compressors

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Industrial Screw Compressor
Reliable Industrial Screw Compressor Solutions

Screw Compressors

Screw compressors are widely used in industrial applications where a reliable and continuous supply of compressed air is required.

Gurudev Enterprises represents Intello Kompressor and provides application-oriented screw compressor solutions for manufacturing, engineering, automotive, packaging, pharmaceutical, plastic processing and other industrial requirements.

Our screw compressor range includes different configurations designed according to air demand, working pressure, operating hours, application and plant requirements.

01

Fixed Speed Oil-Injected Screw Compressors

02

VSD / VFD Oil-Injected Screw Compressors

03

Belt-Driven Oil-Injected Screw Compressors

04

Direct-Drive Oil-Injected Screw Compressors

05

Two-Stage Oil-Injected Screw Compressors

06

Oil-Injected Rotary Screw Compressors

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Screw Compressor Types

Different screw compressor configurations can be selected according to air demand, pressure requirement, operating pattern and application.

COMPRESSOR TYPES

Screw Compressor Types

Compressor type comparison

Compressor Type Main Characteristics Typical Application Consideration
Fixed Speed Oil-Injected Motor operates at a fixed speed with oil-injected screw compression. Relatively stable and continuous air demand.
VSD / VFD Oil-Injected Motor speed varies according to compressed air demand. Applications with changing or variable air demand.
Belt-Driven Motor power is transferred to the compressor airend through a belt and pulley arrangement. Industrial applications requiring a practical belt-drive configuration.
Direct-Drive Motor power is transferred directly to the compressor airend. Applications where direct power transmission is suitable.
Two-Stage Air is compressed through two successive compression stages. Applications requiring higher pressure, depending on compressor model.
Oil-Injected Rotary Screw Rotary screw compression with oil injection for lubrication, cooling and sealing. Continuous industrial compressed-air applications.
Selection Factor Air demand, pressure and operating pattern Application and plant requirements

How Does a Screw Compressor Work?

An oil-injected rotary screw compressor continuously compresses incoming air through rotating screw rotors.

01. Air Intake

Atmospheric air enters the compressor through the intake system and air filter.

02. Air Compression

The air enters the screw airend where rotating screw rotors progressively compress the air.

03. Oil Injection

Oil is injected during compression for lubrication, cooling and sealing.

04. Oil Separation

The compressed air and oil mixture passes through the oil separation system.

05. Air Delivery

Compressed air is delivered to the plant compressed-air network and downstream system.

06. Oil Recirculation

Separated oil is returned to the compressor circuit as applicable to the compressor design.

PRODUCT FEATURES

Screw Compressor Installation Process

Proper installation and system integration are important for reliable compressor operation. The installation arrangement should be based on the compressor model, plant conditions and application requirements.

ENGINEERED PERFORMANCE

Key Product Features

Advanced Airend 01

Advanced Airend

Low-speed airend with oversized bearings ensures quiet, maintenance-free operation and extended lifespan. Optimized rotor profile minimizes pressure losses and improves overall efficiency.

High-Performance Electric Motor 02

High-Performance Electric Motor

Our IP54-rated motor, equipped with a re-greasing system, is built to deliver reliable performance in demanding environments.

Energy-Saving Intake Valve 03

Energy-Saving Intake Valve

The fast-acting intake valve reduces no-load power consumption and ensures quick response times, delivering direct energy savings.

Durable Pipe System 04

Durable Pipe System

Stainless steel piping offers a leak-resistant, long-lasting solution that resists aging and maintains peak performance over time.

Efficient Filtration 05

Efficient Filtration

Heavy-duty air filters and synthetic coalescing filters guarantee trouble-free operation in demanding industrial environments.

Optimized Cooling with Fan Saver 06

Optimized Cooling with Fan Saver

The intelligent fan saver algorithm keeps the machine running at optimal temperature, reducing energy consumption and ensuring long-term reliability.

COMPRESSED AIR SYSTEM

Installation Process

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Installation Process Step 1
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Installation Process Step 2
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Installation Process Step 3
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Installation Process Step 4
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Installation Process Step 5

Energy Consumption: Piston vs. Screw Compressor

Compare power usage, operating hours and annual energy consumption

ENERGY ANALYSIS

Energy Consumption Comparison

Piston Compressor vs. Screw Compressor

Details Piston
Compressor 		Piston
Compressor 		Screw
Compressor 		Screw
Compressor
HP 7.5 5.0 5 10
KW 5.5 4.0 3.7 7.5
Actual HP Used 7.5 5.0 5.0 10.0
Actual KW Used 5.5 4.0 3.7 5.5
Max CFM Generated 14 10 20 40
Working Per Day (Hours) 16 16 9.60 4.80
Electricity Unit Consumption / Hour 3.30 2.40 3.30 3.30
Units / Day 52.80 38.40 31.68 15.84
Cost of Electricity / Unit 14.21 14.21 14.21 14.21
Electricity Consumption / Day 750 546 450 225
Electricity Consumption / Month 20,695 15,051 12,417 6,209
Electricity Consumption / Year 2,48,345 1,80,615 1,49,007 74,504

Compressor Details

Model KW HP Phase Tank
Mounted		 Tank
Capacity Lit
(@ 8 bar)		 Working
Pressure		 FAD
(CFM)		 VFD
Option
Availability		 Connection
D3 2.2 3 1 Yes 180 8 Bar 12 No 1/2"
D4 3 4 1 Yes 120/180 8 Bar 16 No 1/2"
D5 3.7 5 1 Yes 180 8 Bar 20 Yes 1/2"
D10 7.5 10 3 Yes 280 8 Bar 40 Yes 1/2"
D10 7.5 10 3 No NA 8 Bar 40 Yes 1/2"
D15 11 15 3 Yes 350 8 Bar 60 Yes 1/2"
D15 11 15 3 No NA 8 Bar 60 Yes 1/2"
D30 25 30 3 No NA 8 Bar 128 Yes 1"

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